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Our company specializes in producing and selling Cage Bearings, a precision industrial component renowned for its exceptional performance and reliability. We pride ourselves on offering a comprehensive range of Cage Bearings that cater to various industrial applications, from heavy machinery to precision equipment.

Our Cage Bearings are designed with a robust cage structure and precision manufacturing techniques, ensuring high load capacity, low friction, and excellent heat dissipation. We use only the finest materials and adhere to strict quality control standards to guarantee the superior quality of our products.

As a leading supplier of Cage Bearings, we are committed to providing our customers exceptional service and support. We offer customized solutions, timely delivery, and competitive pricing to meet each client’s unique needs. Our team of experts is always ready to assist with any questions or concerns, ensuring a smooth and satisfying experience for our customers.

Advantages of Cage bearings compared with other bearings

Feature Cage Bearings Other Bearings (Plain, Sleeve, etc.)
Friction Typically lower due to less surface contact and more efficient lubrication flow. Higher friction due to more surface contact and potential for lubricant squeeze-out.
Speed Suitable for high-speed applications due to reduced friction and heat generation. Lower maximum speeds due to higher friction and potential for heat buildup.
Load Handling Good radial and axial load handling due to precise construction. May have limitations in load handling, especially for axial loads.
Lubrication Requires less lubrication, and maintains lubrication longer due to design. Often requires more frequent lubrication to prevent wear and overheating.
Maintenance Lower maintenance due to better lubricant retention and debris resistance. Higher maintenance needed to check for wear and lubrication status.
Life Span Longer life span as reduced contact prevents rapid wear. Shorter life span due to higher wear from surface contact and material degradation.
Noise Level Generally quieter operation due to less mechanical contact. Noisier operation due to more part-to-part contact.
Installation Complex design can sometimes complicate installation. Simpler designs can be easier to install and replace.
Cost Higher initial cost due to complex manufacturing. Generally cheaper due to simpler design and manufacturing.
Versatility High versatility in various applications due to robust design. May be restricted to specific applications where friction and speed are controlled.

 

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What are Cage bearings?

Cage bearings are a type of bearing with a unique structure and design. Its basic feature is a strong cage-like structure that helps distribute loads evenly, providing higher load-bearing capacity and stability. In addition, cage bearings usually have good heat dissipation properties, which can reduce the heat generated by friction, thereby extending the service life of the bearing.

In industrial applications, cage bearings are favored for their high strength, high precision, low friction and other properties. They can adapt to high-load and high-speed operation situations, such as machine tools, wind turbines, etc. At the same time, due to their easy maintenance and wide applicability, cage bearings are also widely used in various sizes and types of mechanical equipment.

Basic structure and design principles of cage bearings

Cage bearings, namely cage bearings, their basic structure mainly consists of inner and outer rings, rolling elements and cage (ie “cage”). The cage is a carefully designed frame whose role is to evenly distribute and fix the position of rolling elements, such as balls or rollers, to prevent direct contact and friction between them.

In principle, cage bearings reduce friction through the rolling of rolling elements, thereby achieving efficient energy transfer. The design of the rolling elements enables the bearing to evenly distribute pressure when bearing load, thus improving the bearing capacity and service life. At the same time, the existence of the cage not only ensures the stable movement of the rolling elements, but also improves the rigidity and stability of the bearing.

In addition, the heat dissipation performance of cage bearings is also an important consideration in their design principles. By optimizing the structure and materials of the bearing and rationally designing the gap between the rolling elements and the cage, the heat dissipation efficiency of the bearing can be effectively improved and the heat generated by friction can be prevented from causing damage to the bearing.

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Wide application of Cage bearings

1. Automotive Industry: Cage bearings are crucial in components like transmission systems, wheel hubs, steering systems, and engine parts. They help reduce friction and wear, improving vehicle performance and longevity.

2. Aerospace: In aircraft, cage bearings are used in engines, landing gear, control mechanisms, and auxiliary systems, where high precision and reliability are essential.

3. Industrial Machinery: Many types of industrial equipment, including conveyors, electric motors, pumps, and fans, rely on cage bearings to ensure smooth operation and reduce maintenance needs.

4. Electrical Equipment: Cage bearings are found in electric motors and generators where high-speed rotation is critical for efficient power generation and machine operation.

5. Medical Devices: In medical equipment such as MRI machines, CT scanners, and other precision diagnostic tools, cage bearings facilitate quiet and smooth operation, which is critical for patient comfort and accuracy of diagnostics.

6.Robotics: Robotics systems use cage bearings in joints and rotating parts to enhance motion control and reduce mechanical wear, crucial for maintaining precision and reliability in automated processes.

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Advantages of Cage bearings

First of all, high strength and strong load-bearing capacity are an outstanding advantage of cage bearings. Its unique cage-like structure design distributes load evenly, allowing the bearing to maintain stable performance even under high loads. This design not only improves the load-bearing capacity of the bearing, but also extends its service life.

Secondly, superior heat dissipation performance is also a major advantage of cage bearings. Under high-speed operation or high load conditions, bearings tend to generate a large amount of heat. Through its optimized structural design and material selection, cage bearings can effectively dissipate heat and keep the operating temperature of the bearing within a reasonable range, thereby avoiding performance degradation or damage caused by overheating.

In addition, low friction and low wear are also important advantages of cage bearings. By selecting high-quality rolling element materials and fine surface treatment processes, cage bearings can achieve low friction and low wear operating conditions, which not only reduces energy loss, but also improves the transmission efficiency and service life of the bearings.

At the same time, high-precision positioning is also a notable feature of cage bearings. Its precise design and manufacturing process enable the bearing to achieve high-precision positioning and motion trajectories during rotation, which is crucial for mechanical equipment that requires high-precision transmission.

Finally, ease of maintenance is also a major advantage of cage bearings. Due to its relatively simple structure and easy replacement of rolling elements, the maintenance and upkeep of the bearings becomes relatively easy. This reduces the user’s cost of use and improves the overall operating efficiency of the equipment.

The manufacturing process of Cage bearings and the key technologies and processes involved

1. Material selection and preparation:
First of all, choosing high-quality raw materials is the basis for manufacturing high-quality cage bearings. Usually, the rolling elements and inner and outer rings are made of high-strength, high-wear-resistant metal materials, such as bearing steel. The cage, or “cage,” may be made of a lightweight but strong alloy. These materials require precision cutting and processing to meet the requirements of subsequent processes.

2. Rough machining and heat treatment:
Rough machining of selected materials, including cutting, drilling and milling, is performed to form the basic shape of the bearing. Subsequently, heat treatments such as quenching and tempering are performed to improve the material’s mechanical properties and hardness.

3. Precision machining and grinding:
After rough machining, precision machining and grinding are performed to ensure the dimensional accuracy and surface quality of the bearings. This includes grinding of inner and outer rings, grinding and polishing of rolling elements, etc.

4. Cage (cage) manufacturing:
The manufacture of the cage is a critical step. It is usually cast, forged or machined. The design and construction of the cage is critical to the performance of the bearing. It must be able to securely hold the rolling elements and allow them to roll freely.

5. Assembly and inspection:
Assemble all components, including rolling elements, inner and outer rings and cages. Clearances and tolerances need to be strictly controlled during assembly to ensure smooth operation of the bearings. After the assembly is completed, strict inspection and testing are carried out, including dimensional measurement, rotation test and load test, etc. to ensure that the performance and quality of the bearing meet the standards.

6. Cleaning and lubrication:
Finally, the bearings are cleaned to remove impurities and residues from the manufacturing process. Then, add an appropriate amount of lubricant to reduce friction and wear and increase the service life of the bearing.

In the manufacturing process, the key technologies and processes involved include precision processing technology, heat treatment technology, grinding technology, assembly technology and inspection technology, etc. The application of these technologies and processes ensures the manufacturing precision and performance stability of cage bearings.

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Why choose our company?

1. High-quality products: Our company is committed to providing the highest-quality cage bearings. Our products are precision-engineered and manufactured using advanced materials to ensure durability, reliability, and consistent performance.

2. Comprehensive Service: We pride ourselves on providing excellent customer service. Our professional team is ready to answer your questions, provide technical support, and provide solutions tailored to your needs.

3. Competitive Prices: Our company offers competitive prices without compromising quality. We believe in creating value for our customers and work hard to ensure our products fit every budget.

4. Excellent after-sales support: We know a product is only as good as the support you receive after purchasing it. Our company provides comprehensive after-sales services, including timely repair, replacement, and maintenance, ensuring that your cage bearings are in optimal condition for a more extended period.

5. Rich product range: Our company provides a variety of cage bearings shafts to meet different applications and requirements. We can provide you with the right product.

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